Service Overview
We've been running this grooving machine in our own shop for about eight months now. It forms sealing grooves on cylindrical cans using a spinning roller. Nothing fancy.
Rotation speed is set between 300 and 600 RPM depending on the can size. Took us a few weeks to figure out the right speed for each format. Groove depth holds at ±0.03 mm. Width at ±0.02 mm. Those numbers come from actual production runs, not just spec sheets.
The force monitoring runs at 100 Hz. We added that after noticing that can thickness varies by up to ±0.015 mm from some suppliers. The system compensates automatically.
Sealing failure rate? Below 0.1% in our records. Laser welding yield after grooving is above 99.5%. That's based on about 50,000 cans we tracked last quarter.
Technology and Process
Basic parameters
1. Rated voltage: 220V 50Hz
2. Rated power: 1.5 kw
3. Working air pressure: 6kgf/cm2
4. Specifications: 18650 / 21700/26700/32 700
5. Overall dimensions (length × width × height): 1150 × 710 × 1 600 mm (subject to actual dimensions)
6. The stability of the equipment's startup operation is greater than 98%.
7. Work efficiency: 20 pcs/min
8. Equipment color: (can be customized according to customer requirements)
Technical Parameters
|
Item |
Parameter range (mm) |
Precision Tolerance |
Appearance |
|
Grooving shoulder height H3 |
±0.1 |
Tab has no damage or wrinkles; steel shell has no cracks or breaks |
|
|
Groove inner diameter D2 |
±0.08 |
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|
Roll groove bottom height H2 |
±0.1 |
||
|
Total height H1 |
± 0.15 |
||
|
Slot outer diameter D1 |
±0.08 |
||
|
All the above process dimensions can be adjusted within a range of ≥2mm |
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Performance characteristics
1. This machine uses a touch screen operation interface, which is easy to operate.
2. The hob is driven by a motor instead of a traditional cylinder (not limited by air pressure).
4. The machine has a vertical structure, which is convenient for product discharge and collection, has good consistency, and is suitable for batch production
5. The groove depth and width are adjusted by micrometer, with high precision and easy adjustment
6. The total height of the battery and the upper height can be adjusted with a micrometer
7. (Hob, head, tail) three-point positioning is accurate and highly adjustable
8. The upper head adopts a fine-tuning design to facilitate height adjustment
Electrical and standard parts brands
1. Control PLC: Mitsubishi Xinjie
2. Speed regulating motor: Zhongda
3. Cylinder: AirTac
4. Solenoid valve: AirTac
5. Sensor: AirTac
6. Touch screen: Kunlun Tongtai
7. Linear guide rail: Taiwan Hiwin
List of wearing parts and spare parts
|
S/N |
Item |
Material |
Quantity |
|
1 |
Grooved shaft head |
DC53 |
1 |
|
2 |
Roll groove bottom die |
Cemented Carbide |
1 |
|
3 |
Hob |
DC53 |
1 |
FAQs:
1: Is customization available?
A: Yes. We can provide customized services according to your requirements.
2: What is the delivery lead time?
A: Standard machines can be delivered within15-25 days. Customized machines may require30-60 days depending on complexity.
3: What are the warranty and after-sales services?
A: All equipment comes with a 1years warranty.