Battery Pack Machine

Your Professional Battery Pack Machine Supplier

 

Since 2003, our journey in the battery industry has evolved from supplying premium battery materials and electrode films to becoming a full-service provider of turnkey battery production solutions.
Our product portfolio includes lithium ion battery coin cell assembly, automotive spot welder, and pouch cell assembly, among others.

 
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Why Choose us

 

 

Quality Assurance

We strictly adhere to international quality management system standards. Our products have passed multiple certifications including ISO, CE, and UL, ensuring high reliability and long-term stability.

 

Professional Service Team

Equipped with an experienced technical support team and after-sales service personnel to provide customers with comprehensive and timely technical support, as well as operation and maintenance guarantees.

 

Technological leadership

The company has independently developed high-efficiency energy conversion technology, continuously promotes product innovation, and maintains its leading position in the field of power management systems.

 

 

Parameter

 

Name

Lithium Battery Automatic Double-Side Spot Welding Machine

Model

998B

Power Supply

AC 220±10% 50HZ±1HZ

Use air pressure

0.3-0.8Mpa

X Module Travel

0 - 540mm, maximum 20 cores

X-axis Cell Placement Quantity:

20PCS OR Less

Y1Y2 Module Travel:

0 - 350mm, maximum 12 cores

Y-axis Cell Placement Quantity

12line or less

Overall Dimensions

1450*800*1780mm

Machine Weight

260 KG

Welding Power Supply Output Power

25 KVA

Equipment Power:

2500 W

Cell Arrangement:

18650 battery discharge, maximum cell count 300 per 18650 unit. Customizable.

Production efficiency

0.5 seconds per point, each battery cell is welded twice, approximately 3600 battery cells per hour

 

Benefits of Battery Pack Machine

 

Spot welding has the advantage of being a quick and efficient way to join two metal sheets together. The process can be automated, allowing for high production rates and weld consistency. Furthermore, spot welding is a clean and simple process that helps to reduce the production of welding fumes and other pollutants. As a result, it is an excellent choice for use in environments where air quality is a concern. Because spot welding is a low-cost welding process, it is appealing to many manufacturers. Another advantage is that the heat generated by the electrical current is controllable, which eliminates the risk of overheating. Furthermore, the welding area created by spots would not burn the unwanted parts of workpieces, ensuring optimal product quality.

 

However, only a certain thickness of metal (5 to 50 inches) can be carried out by a particular spot welder. Most electrode holders only allow for minimal movement once the electrode is set in place. The size and shape of it directly affect the strength and size of the weld itself. Only when the electrode comes into contact with the metal does the relationship form. The spot welding will be weak if the current is not high or hot enough, or if the metal is not held together with enough force. The process's efficiency is determined by the intensity and temperature used, as well as the cleanliness of the electrodes and metal. Using a compact spot welder eliminates the difficulty of bonding electrodes to irregularly formed metals. The electrodes are attached to long cables to reach difficult-to-reach areas.

 

Welding equipment such as spot welders is frequently involved in the automotive, oil and energy, transportation, and aerospace industries where they are used to connect car parts, produce barrels and pipe for gas or water, or the construction of railways.

 

Working Of Battery Pack Machine
 

1. Mixing

Active materials, conductive auxiliary agents, polymer binders, and organic solvents are mixed together to form an electrode slurry.

 

2 .Coating, Drying, and Calendering

The electrode slurry is coated to copper and aluminum foil, dried, and calendared.

 

3. Slitting

The electrode sheets are slit to each battery size.

 

4. Winding or Stacking

A separator is inserted between the anode and cathode electrode sheets, and the electrode sheets are wound or stacked together.

 

5. Tab Welding

The tabs of the layered electrode sheets are welded together, and collectors are welded to the tabs.

 

6. Terminal Welding

The covers and collectors are welded together.

 

7. Assembly

 

8. Case Closing

The covers and cases are welded together.

最佳点焊机

 

锂电池组点焊机

9. Before Filling

 

10. Electroyte Filling

Electrolyte is filled via the electrolyte port.

 

11. After Filling

The electrolyte port is closed.

 

12. Pre-charging

Following electrolyte fill, a charging current is fed to the cells for the first time.

 

13. Charging and Discharging
The cells are repeatedly charged and discharged.

 

14. Aging
The cells are stored for a certain period of time.

 

15. Pre-shipment inspection
Quality is tested prior to shipment.

 

 

Logistics

We will help you to choose the best shipping way according to your detail requirements. By sea, by air, or by express, etc.

 

The time frame of an order delivery is divided into two parts:
Processing time: 7-14 Days
Shipping time: 20~30 Days


Shipping methods: DDP, DAP, EXW, etc.


Shipping fee:The shipping fee will be changed according to every pacel's weight.

电池单元焊接机

 

 

FAQ

 

 

Q: How long does a battery welder last?

A: The battery life of a battery-powered welder varies based on the model and the type of welding performed. Generally, you can expect several hours of continuous use from a single charge.

Q: Is a spot welder AC or DC?

A: Spot welding can use either AC or DC, but DC is generally preferred for its better control and efficiency, especially on materials like stainless steel and aluminum. AC is a more traditional, cost-effective option suitable for lower-resistance materials like mild steel, but it is less precise and can lead to more electrode wear.

Q: Can spot welding damage the battery?

A: The precision of spot welding makes it ideal for applications requiring minimal thermal impact. Unlike other welding methods, it focuses heat only on the targeted area, reducing the risk of damaging sensitive components within the battery.

As one of the most professional battery pack machine manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy automatic battery pack machine for sale here from our factory. For customized service and OEM service, contact us now.

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