Battery Pilot Line

Your Professional Battery Pilot Line Supplier

Since 2003, our journey in the battery industry has evolved from supplying premium battery materials and electrode films to becoming a full-service provider of turnkey battery production solutions.
Our product portfolio includes lithium ion battery coin cell assembly, automotive spot welder, and pouch cell assembly, among others.

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Why Choose us

Quality Assurance

We strictly adhere to international quality management system standards. Our products have passed multiple certifications including ISO, CE, and UL, ensuring high reliability and long-term stability.

Professional Service Team

Equipped with an experienced technical support team and after-sales service personnel to provide customers with comprehensive and timely technical support, as well as operation and maintenance guarantees.

Technological leadership

The company has independently developed high-efficiency energy conversion technology, continuously promotes product innovation, and maintains its leading position in the field of power management systems.

Parameter

S/No.	Process	Equipment List
1	Electrode Preparation	Oven
2		Vacuum Planetary Mixer
3		Slurry filtration device
4		Small Coating Machine
5		Manual Bench-top Calender
6		Manual slicer
7		Manual Electrode Punch
8	Cell Assembly	Vacuum Oven
9		Glove Box
10		Manua/Semi-Automatic Precision Dispensing Pump
11	Crimping	Manual/Automatic Coin Cell Crimping Machine
12	Formation & testing	Formation System
13		Battery Test System
14		Capacity Tester
15		Internal Resistance Tester
16		OCV (Open Circuit Voltage) Tester
17		Self-discharge Tester
18		Electrochemical Workstation
19		Thermal Chamber
20		Battery Adiabatic Calorimeter
21		Electronic Dry Cabinet
22	Auxiliary equipment	Auxiliary equipment

Features of Battery Pilot Line

Process Validation: The battery pilot line helps validate and fine-tune the manufacturing processes before mass production. This includes electrode preparation, cell assembly, electrolyte filling, and sealing.

Lithium battery Scale Production line: While not for full-scale commercial production, battery pilot lines can produce small quantities of batteries for testing, prototyping, and initial market entry.

Data Collection: Battery pilot lines collect data on product performance, quality control, and process efficiency. This data is crucial for making informed decisions during scale-up.

Material Testing: Researchers can test and evaluate different materials for electrodes, separators, and electrolytes to determine their suitability for the intended application.

Scale-Up Assessment: Information gathered from the battery pilot line is used to assess the feasibility and cost-effectiveness of scaling up production to a larger, commercial facility.

Quality Control: Quality control measures are implemented to ensure that the produced batteries meet specified performance and safety standards.

Flexibility: Battery pilot lines are often designed to be flexible, allowing for quick adjustments and changes to accommodate different battery chemistries and designs.

Types Of Battery Pilot Lines

Cylindrical cell pilot lines
Cylindrical cells require specialised winding equipment and precise welding systems. Pilot lines usually have automated machines for making electrodes, assembling cells, and testing them. They can produce 300 to 500 cells each day.

Pouch cell pilot lines
Pouch cells offer design flexibility and higher energy density. They are manufactured by stacking or z-folding electrodes, followed by specialised sealing processes. Equipment for pouch cell production must handle delicate materials while maintaining precision.

Coin cell pilot lines
Although simpler than other formats, coin cell production still benefits from semi-automated systems for consistent quality. These smaller lines are an excellent starting point for companies new to battery manufacturing.

Delivery Information

Shipping Methods: We offer a variety of shipping options, including sea freight, air freight, railway transportation, and international express delivery, to meet the diverse needs of our customers.

Estimated Delivery Time: We will provide you with the estimated delivery time for your order, which will be clearly stated in the formal order to ensure your rights are protected, allowing you to arrange for the receipt of your goods in a timely manner.

Order Tracking: We provide order tracking services, allowing you to stay informed about the current status and expected arrival time of your order. Detailed inspection information and shipping manifests, including photos and videos, are provided to ensure the security of your transactions.

FAQ

Q: What is the purpose of a pilot line?

A: Pilot lines help reduce risk by providing information on the new technology and its application in many respects, including its technical feasibility, manufacturability, costs, and market and social acceptance.

Q: What is a pilot cell in a battery bank?

A: To save time, in determining this state of charge for the battery, a pilot cell or cells may be chosen. This is a selected cell(s) whose condition is assumed to be representative of the condition of the entire battery.

Q: How does battery testing work?

A: A measuring device which can only measure the state of charge of the battery is suitable to test a conventional car battery. In an ideal case, an open circuit voltage of about 12.8 V is measured with a Multimeter. If the voltage falls below 12.4 V, the battery should be recharged as soon as possible.

As one of the most professional battery pilot line manufacturers and suppliers in China, we're featured by quality products and good price. Please rest assured to buy automatic battery pilot line for sale here from our factory. For customized service and OEM service, contact us now.