Introducing our state-of-the-art, automated Production Line for Battery Material Recovery. This turnkey system integrates crushing, pyrolysis, cooling, grinding, and separation into one continuous, environmentally friendly operation. It efficiently transforms end-of-life lithium batteries into high-value products like Cathode Material Powder (NCM), Anode Graphite, and metallic powders (Copper, Aluminum). The system prioritizes safety and environmental protection with a fully enclosed electrolyte recovery process and a multi-stage fume purification system using activated carbon and Pd-C catalytic combustion. Operating on 380V power and requiring only 2-3 personnel for core operations, this line offers exceptional automated battery recycling capabilities. Choose between push-button control or a fully integrated PLC system for intelligent, seamless operation. It's the ideal closed-loop recycling solution for businesses aiming to reduce carbon footprint and capitalize on the circular economy of battery materials.
After processing by the recycling equipment, the following materials are obtained
* Cathode material nickel-cobalt-manganese mixed powder
* Anode material graphite powder
* Copper powder
* Aluminum powder
* Stainless steel and steel shells
* Plastic and other organic impurities
Raw Materials
Suitable for various new energy sources including used automotive power batteries, two-wheeler batteries, solar energy storage batteries, subway/high-speed rail emergency batteries, notebook/mobile phone/bluetooth/power bank/3C electronic product batteries, drone batteries, self-balancing scooter batteries, communication emergency batteries, coal mine energy storage batteries, etc. It is universally applicable to lithium iron phosphate (LFP), lithium ternary (NMC), lithium manganate (LMO), lithium cobaltate (LCO), and others.
Product Image
|
NO |
Product Name |
Picture |
|
1 |
Positive and negative electrode materials - nickel, cobalt and manganese mixed powder |
|
|
2 |
Copper powder |
|
|
3 |
Aluminum powder |
|
Process flow
|
NO |
Name |
Configuration Parameters |
Quantity |
|
1. |
Double-axis crusher |
1. Gearbox gear structure 2. Motor 3KW 3. Tool material SKD11 4. Motor pure copper (in accordance with national standards) 5. Rotational speed 28 revolutions per minute 6. Automatic overload device of the electrical cabinet 7. Blade disc thickness 18mm, model 400 type |
1 set |
|
2 |
Secondary crusher |
1. Internal knife-shedding structure 2. Cavity width: 400mm 3. Motor power: 7.5KW , pure copper (national standard) |
1 set |
|
3 |
Cooling conveyor |
1. Width: 400MM. Length: 4 meters 2. PVC guard strips, 3 strips per meter 3. Motor power: 0.75KW. Ball and needle reducer, chain drive. 4. Sealing structure |
1 set |
|
4 |
Hanging magnet machine |
1. Width: 400MM. Length: 2 meters 2. PVC guard strips, 3 strips per meter 3. Motor power: 0.75KW. Ball and needle reducer, chain drive 4. Open structure |
1 set |
|
5 |
Shearing conveyor |
1. Width: 300MM. Length: 3 meters 2. Motor power: 0.75KW , cycloidal pin reducer, chain drive 3. Added cover for sealing structure |
1 set |
|
6 |
Airflow conveyor |
1. Pipe diameter: 80mm 2. Fan power: 1.5KW 3. Electric discharge valve at the bottom of the cone bucket: 0.75KW 4. Transport height: 2 meters |
3 set |
|
7 |
Flat conveyor |
1. Length: 2 meters. Width: 500mm 2. Fully sealed. 3. The automatic iron discharge belt is a three-layer PVC belt with a thickness of 4mm. 4. The motor is directly connected to the reducer, with a rotational speed of 90 revolutions per minute. Power: 0.75KW |
1 set |
|
8 |
Grinding machine |
1. Internal wear-resistant structure 2. Model width: 600mm 3. Motor power: 7.5KW pure copper (national standard) 4. Bottom discharge sealing connection 5. Frequency conversion speed regulation |
1 set |
|
9 |
Circular vibrating screen |
1. Diameter: 600mm 2. Vibration motor power: 0.25KW 3. Has 3 outlets 4. Equipped with dust collection hood 5. The exit is 600mm above the ground. |
1 set |
|
10 |
Tailings from the air conveying machine are fed into the horizontal vibrating screen. |
1. Pipe diameter: 110mm 2. Electric discharge valve at the bottom of the cone bucket: 0.75KW 3. Fan power: 4KW |
1 set |
|
11 |
The cyclone separator is located in the middle of the pulse dust collector. |
1. An electric discharge valve is installed at the discharge outlet. 2. The motor power is 0.75KW. |
1 set |
|
12 |
Copper and aluminum weight separation machine |
1: Power: 5.2KW 2: Vibration speed can be adjusted by frequency control 3: Sorting net: 800 X 1350mm 4: Blowing and vibration frequencies can be adjusted by frequency control |
1 set |
|
13 |
Exhaust gas pulse dust collector |
1. The dust collection bag is made of 64 layers of heat-resistant polyester needle-punched fabric. 2. There are 8 pulse control valves. 3. The pulse control instrument has a digital module. 4. The air compressor has an air pressure of 8KG. 5. The upper and lower boxes are linked and sealed. 6. There is an air intake hole on the upper side of the box and an air exhaust hole on the side. |
1 set |
|
14 |
Heavy-duty pulse dust collector copper and aluminum |
1. The dust collection bags are made of 64 layers of heat-resistant polyester needle-punched fabric. 2. There are 8 pulse control valves. 3. The pulse control instrument has a digital module. 4. The upper and lower boxes are linked and sealed. 5. The lower box has an air intake hole. 6. The power is 5.5KW. |
1 set |
|
15 |
First-stage sorting screen |
1. Length: 4 meters, Width: 1000 mm 2. Dual vibration motor power: 0.5 KW 3. Divided into two outlets, screen size: 100 mesh 4. Dust collection hood is added 5. Outlet distance from the ground: 1300 mm |
2 set |
|
16 |
Parallel magnetic separator |
1. Power: 1.1 kw 2. Chain drive 3. Magnetic field: 6000 gauss 4. Equipped with automatic iron removal mechanism |
1 set |