Prismatic Battery Assembly Line

Prismatic Battery Assembly Line

We build prismatic battery assembly lines for power battery production. Cell formats: 100Ah, 280Ah, and 314Ah. Chemistries: LFP, NCM, and sodium-ion. Applications: new energy vehicles and energy storage systems. The line runs automated from cell assembly through module integration. Not going to use words like "state-of-the-art" or "unparalleled efficiency." Those are marketing terms. What actually matters is whether the line runs consistently for your specific chemistry and format. Energy density and cycle life come mostly from your cell design and materials. The assembly line preserves what you've designed. It doesn't magically improve it. Safety features are built into the process, but final safety depends on formation and testing. For NEV and ESS production. That's the use case.
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Description

We build prismatic battery assembly lines for power battery production. Cell formats: 100Ah, 280Ah, and 314Ah. Chemistries: LFP, NCM, and sodium-ion. Applications: new energy vehicles and energy storage systems.

The line runs automated from cell assembly through module integration. Not going to use words like "state-of-the-art" or "unparalleled efficiency." Those are marketing terms. What actually matters is whether the line runs consistently for your specific chemistry and format.

Energy density and cycle life come mostly from your cell design and materials. The assembly line preserves what you've designed. It doesn't magically improve it. Safety features are built into the process, but final safety depends on formation and testing.

For NEV and ESS production. That's the use case.

 

Core Components

Electrode Manufacturing

Planetary Vacuum Mixer, Coating Machine, Calender/Pressing Machine, Auto Slitting Machine, Baking Oven.

 

Cell Assembly

Auto Winding Machine, Bottom Shell Welding Machine, Laser Welder, Stacking Machine, Glove Box with Filling Machine.

 

Finishing & Testing

Battery Cleaning Machine, Formation Machine, OCV/IR Testing Equipment, Grading and Sorting Machine, Inkjet Printer.

 

 

About Turnkey

 

ev battery assembly line

 

Prismatic Battery Process Flow Chart

 

car battery production line001

Complete Production Process Flow

The prismatic battery manufacturing process includes electrode preparation, cell assembly, electrolyte filling, formation and final inspection. Cathode and Anode Preparation → Cell Assembly → Filling and Sealing → Formation and Grading → Final Inspection

Related Equipment

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Mixer
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Winding Machine
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Calender Machine
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Liquid Injection Machine
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Stacking Machine
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Cutting Machine For Battery

Equipment List

S NO.

Workshop

Equipment Name

1

Cathode

Oven

2

Planetary Vacuum Mixer

3

Turnover Barrel with lifting system

4

Viscometer

5

Coating Machine

6

Thickness Gauge

7

Continue Pressing Machine

8

Auto Slitting Machine

9

Baking Oven

10

Anode

Deionized water machine

11

Planetary Vacuum Mixer

12

Turnover Barrel with lifting system

13

Viscometer

14

Coating Machine

15

Thickness Gauge

16

Continue Pressing Machine

17

Auto Slitting Machine

18

Baking Oven

19

Assemble

Auto Winding Machine

20

Short Testing Machine

21

Bottom Shell Welding Machine

22

Baking Oven

23

Filling and
sealing

Glove Box
Filling Machine (Hibar Pump)
Vacuum Standing Machine

24

Laser Welder

25

Linear Sealing Machine

26

Battery Cleaning Machine

27

Grading

Formation Machine

28

Computer

29

High temperature storage

30

Normal temperature storage

31

Cell Inkjet Printer

32

OCV1

33

OCV2

34

OCV3(Sorting machine)

35

Grading Machine

36

Sorting machine

37

Other

NMP recovery system

38

Plant dehumidification system

39

Purified water

40

Other Necessary

Vacuum Pump + Compressed Air
Machine + Cooling Drying Machine

Project Examples

 

prismatic cell manufacturing001

Applications

 

Electric Vehicle Battery Production

Prismatic battery assembly lines are used for EV battery manufacturing, including passenger vehicles and commercial vehicles.

Energy Storage Systems

The line supports production of large-format batteries used in stationary energy storage applications.

Industrial Battery Applications

Suitable for battery systems used in industrial equipment and power applications.

Battery Manufacturing Development

Used by battery manufacturers for production expansion and process improvement.

Equipment display

 

car battery factory001

11001

Why Choose Us?

Deep Industry Expertise

Operating in the battery industry since 2003, evolving from a battery materials and electrode film supplier to a comprehensive turnkey battery production solution provider.

Comprehensive Technical Coverage

Specializes in customized production lines for lithium-ion, sodium-ion, and solid-state batteries.

Provides end-to-end engineering support from R&D to mass manufacturing.

Comprehensive Process Coverage

Full-process line covering electrode preparation, cell assembly, formation, and testing, eliminating the need for multi-vendor integration.

Advanced Material & Process Analysis

Battery reverse engineering services, including: Material Composition Analysis (Cathode/Anode/Electrolyte), Manufacturing Process Deconstruction (Benchmarking & Optimization), Battery Prototyping & Feasibility Studies.

Cooperative brand

 

product-574-308

FAQ 

Q: What battery chemistries can the prismatic battery assembly line support?

A:The line supports LFP, NCM and sodium-ion battery production according to customer requirements.

Q: What processes are included in the assembly line?

A:The production line covers cell assembly, welding, electrolyte filling, formation and testing processes.

Q: Can the equipment configuration be customized?

A:Yes. The equipment configuration can be adjusted according to battery format, chemistry and production requirements.

Q: Do you provide customized production line solutions?
A: Yes, we offer bespoke line design and system integration, fully tailored to the specific needs of lithium-ion battery manufacturers.

Q: Can you support process optimization and technical improvement?

A: We provide manufacturing process refinement and expert technical support to help optimize efficiency, yield, and overall production performance.

Q: Do you offer training for operators? 
A: Yes, we provide certified operator training to ensure safe, efficient, and standardized operation of the production line.

Q: What after-sales services are included? 
A: Our services include lifetime maintenance support, ensuring long-term stability and reliability of your production system.

 

 

Discuss Your Battery Production Requirements

Tell us about your battery type, cell format, target production capacity, and equipment requirements. Our team can help you identify a suitable production line or equipment configuration for your project.

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