Maximize production efficiency with our 512-Channel Lithium Battery Safety Tester. This versatile system performs precise formation, capacity grading, and performance testing for cylindrical cells. Each independent channel provides accurate CC/CV control with 1mV voltage resolution and 1mA current resolution. Integrated safety mechanisms, including reverse polarity and overvoltage protection, ensure operational safety. With features like barcode scanning, data export to Excel/MDB, and support for IoT monitoring, it enables seamless integration into automated production lines, delivering consistent, high-quality results for battery pack assembly in automotive and energy storage applications.
Equipment technical parameters
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Equipment structure |
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Number of device channels |
The whole machine has 512 channels in total |
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Chassis color |
Standard gray black (customizable) |
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Fixture form |
Flat head fixture |
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Fixture spacing. |
35mm |
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Channel control mode |
Each battery has an independent constant current and constant voltage source, which is stable without impact. Start, stop, pause, continue and protection can be realized. Each channel's charging current and discharging current accuracy can be automatically calibrated through software. Each channel has independent constant voltage and constant current hardware control circuits |
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Working power supply |
Three phase five wire AC380V, 10%, 50Hz |
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Power factor |
0.99@220VAC, Fully loaded, Power grid THDu ≤2% |
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Computer Harmonics |
<5%@220VAC, Fully loaded, Power grid THDu ≤2% |
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Power Supply Efficiency Indicator |
Charging ≥80%, Discharging ≥70% |
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Working power consumption |
≤22KW |
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Equipment failure rate |
<1% |
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Working power consumption |
Natural inlet and exhaust |
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Power component protection function |
Power grid voltage overlimit protection Power grid frequency overrun protection |
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Channel parameters |
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Voltage measurement range |
DC 0~5V |
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Battery voltage range |
Charging DC 0~4.5V; Discharge DC 4.5 to 2V |
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Constant voltage range |
DC 2~4.5V |
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Voltage accuracy |
+(0.05% reading +0.05% full degree) |
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Voltage control resolution |
1mV |
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Voltage sampling resolution |
1mV |
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Current range |
Charging Dc 12mA~6A; Discharge DC 12mA~6A |
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Current accuracy |
+(0.05% reading +0.05% full degree) |
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Current control resolution |
1mA |
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Current sampling resolution |
1mA |
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Current rise time (90% load) |
≤ 50MS |
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Channel start time (90% load) |
≤ 50MS |
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Software function |
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Control mode |
computer control equipment work, whole cabinetcontrol, with scanning system |
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Communication mode |
485 Serial port communication (baud rate 57600)/TCPcommunication |
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Process Setup |
You can set up to 32 work steps and 256 cycles |
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Charging mode |
Constant current, constant voltage, constant currentand constant voltage |
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Charge cut-off condition |
Voltage, current, time, capacity,-AV |
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Discharge mode |
Constant current, constant power, constant resistance |
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Discharge cut-off condition |
Voltage, time, capacity |
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Protection features |
1. Charging overvoltage protection, chargingundervoltage protection 2 discharge overvoltage protection, dischargeundervoltage protection 3. Charge and discharge voltage trend protection 4. Voltage fluctuation protection 5. Current fluctuation protection 6. Battery reverse protection, hardware protection 7. Power tube short-circuit protection 8.Channel capacity alarm protection (timeout protection) |
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9. Voltage sampling off-line protection 10. Voltage outlier protection 11.Capacity outlier protection 12. Open the pressure detection before the processstarts, and stop opening the channel whose pressure exceeds the limit 13.Power off protection, data breakpoint recovery |
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Time range |
0 to 3000 minutes/work step, the unit of time is min |
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Time accuracy |
≤±1‰ |
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Sampling inspection cycle |
1S-60S Optional |
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Battery sorting |
Sort by (capacity, time, open circuit voltage, dischargeplatform, etc.) |
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Data processing |
It can record voltage, current, time, capacity dataautomatically calculate constant current charging ratio,capacity loss, discharge efficiency, average voltage,median voltage and other data, and provide data curvesand cycle diagrams; Output to generate text, EXCELWODR or MDB database format files |
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Basic software functions |
1. the software supports a variety of renewals, such asmanual suspension renewal, software shutdown renewal, power interruption renewal, equipment communication interruption renewal, abnormal stop renewal; |
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2. support bar code scanning, one-dimensional code,two-dimensional code scanning, there are sequentialscanning code, channel jump scanning code, platescanning code and other scanning methods; 3. local test data storage, you can view the current testdata and historical data of each channel at any time,there are data and curves corresponding to two ways ofcorresponding presentation, and support to exportEXCE reports in a single or batch form, in addition, youcan set the automatic derivative data at the end of thetest according to needs. 4. Support capacity sorting, which can be graded on the battery; 5. support the passing judgment at the end of the test, according to the specified cycle capacity, voltage, time and other information to judge Pass/NG results; 6. support a variety of work step protection and globalvoltage, current, temperature abnormal protection(some equipment has), and abnormal alarm, supportbattery overcharge, overdischarge protection test; |
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7. support channel parallel (optional according to thedevice); 8. support unit conversion; 9. support database server background storage or MESdocking; 10. software offline protection; 11. software to provide free upgrade. 12. support a variety of print label output |
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Reading card sensor RFlD function |
Optional |
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Accuracy correction cycle |
180 days -360 days |
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Calibration method |
Software automatic calibration |
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Calibration tool |
1 set of high precision calibration tooling is optional |
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Local monitoring computer |
Configuration requirements: (user owned) 1. Operating system: Windows 7 or later Chinese language: Simplified Chinese 2. CPU: i5 generation 9 or above 3. Memory: more than 8GB 4. Hard drive: 500G or more 5. Monitor: 21-inch or above LCD monitor 6. Dual network cards |








